Please login or register.
Login with username, password and session length

Welshbikers - Welsh Motorcycle Forum Gear Up Magazine In Wales - UK Bike Forum - Gear Up Mag - Motorcycle Training - Riding Motorbike Advice

May 23, 2012, 01:44:15 AM
News:

WelshBikers staff (developers,graphic designers & moderators) have put forth a heroic effort to bring you this forum. While we don't charge for usage of WB, we are not against accepting donations of any amount (see Paypal button above), especially if you are very happy with the website & the biking community we provide. Your donations will go directly to the upkeep (hosting & development etc) of this forum Thank you for your support.


Pages: [1]   Go Down

Author Topic: Just got me a Zard exhaust for the S3  (Read 380 times)

0 Members and 1 Guest are viewing this topic.

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Just got me a Zard exhaust for the S3
« on: January 15, 2012, 07:40:05 PM »
Removed my old can. Not too fussy on the H/L TOR anyway as there was no provision for a baffle and it really was TOO loud as it is just an open pipe. If I could have got away with fitting a baffle I would have kept it.
Old can.


Because the 1050 can comes off different headers, the suggestion to fit this can is to cut the headers but I really didn't want to do that and when I offered up the can I thought I could get away by just modifying the can instead.
The angle of the can looked way out and didn't suit the bike (and wouldn't have even if I had cut the headers), so I cut off the welded stub on the pipe and pie cut the end to change the angle. Then I did another pie cut and welded it up.
The biggest issue I had was the fact the Zard and the speed triple headers are the same diameter so I couldn't just slot the Zard for a clamp and had to source a bigger piece of pipe 44mm ID (the zard was 44mm OD and would sit inside the pipe).
Well, I couldn't find any so my old Daytona bazooka kindly donated it's stub (35mm long) which I sleeved the Zard (8mm onto the Zard then welded in place) then slotted the end to use a clamp on the headers.
I still need to source an M18x1.5 pitch bolt for the lambda sensor socket. Sounds like Daz at Fairfield tool and Die is gonna be busy tomorrow. :rofl
I think it looks far nicer, although the can is a little long due to me not cutting the headers back. If I source another set I may still do this.
I also had to make another hanger from the subframe out of stainless, I may remake this in alloy yet (Daz at FTD again).

New one.


Lovely sound even without the baffle fitted.
Chaos.....Panic.......Destruction....My work here is done.

Offline daveb

  • Sr. Welsh Biker
  • ****
  • Join Date: Apr 2011
  • Join Date: Apr 2011
  • Location: Swansea
  • Posts: 440
  • Location: Swansea
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #1 on: January 15, 2012, 07:50:41 PM »
here we go found a blanking plug for you. You are not allowed to view links. Register or Login

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #2 on: January 15, 2012, 07:59:52 PM »
Bookmarked it. cheers Dave.
I'll ask Daz tomorrow and if it is too much work then I'll go with that.
Cheers
Chaos.....Panic.......Destruction....My work here is done.

Offline daveb

  • Sr. Welsh Biker
  • ****
  • Join Date: Apr 2011
  • Join Date: Apr 2011
  • Location: Swansea
  • Posts: 440
  • Location: Swansea
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #3 on: January 15, 2012, 08:04:23 PM »
better than a b & q hex bolt

Offline blueracer

  • Welsh Bikers Addict
  • **********
  • Join Date: Feb 2010
  • Join Date: Feb 2010
  • Location: Chepstow Bulwark
  • Posts: 6816
  • Location: Chepstow Bulwark
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #4 on: January 16, 2012, 08:06:34 AM »
I bet that sounds lovely  :tup2 

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #5 on: January 17, 2012, 01:41:31 PM »
You are not allowed to view links. Register or Login
I bet that sounds lovely  :tup2

Certainly does fella. Got my bracket polished yesterday and lovely it looks too. Been out this morning and I just need to visit Dean down in Bridgend to get the map adjusted a little on the RR. Running a bit rich and popping and banging on the overrun.
Chaos.....Panic.......Destruction....My work here is done.

Offline blueracer

  • Welsh Bikers Addict
  • **********
  • Join Date: Feb 2010
  • Join Date: Feb 2010
  • Location: Chepstow Bulwark
  • Posts: 6816
  • Location: Chepstow Bulwark
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #6 on: January 17, 2012, 02:59:22 PM »
When you get it down to deans video it so we can all hear it  :tup2

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #7 on: January 17, 2012, 08:05:41 PM »
If this has worked, the link below should be the sound file. :tup2

You are not allowed to view links. Register or Login
« Last Edit: January 17, 2012, 08:07:01 PM by exuptoy »
Chaos.....Panic.......Destruction....My work here is done.

Offline daveb

  • Sr. Welsh Biker
  • ****
  • Join Date: Apr 2011
  • Join Date: Apr 2011
  • Location: Swansea
  • Posts: 440
  • Location: Swansea
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #8 on: January 17, 2012, 08:28:48 PM »
did you manage to get a lambda plug bung?

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #9 on: January 17, 2012, 11:02:01 PM »
You are not allowed to view links. Register or Login
did you manage to get a lambda plug bung?
Just stuck a fk'd lambda in it for now to fill the hole. It'll be done sometime this week. :thumb_up
Chaos.....Panic.......Destruction....My work here is done.

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #10 on: May 01, 2012, 10:25:17 PM »
Sold my Zard and got a new Blueflame cos I've missed my High Level pipe. Got it from them and fitted it but it looked too long and looked shite so spoke to them again and they agreed to collect the can, cut it down to my required length and post it back for free with a 2 day turn around.
That's some service. Very pleased.

Here she is, far nicer.

Chaos.....Panic.......Destruction....My work here is done.

Offline mark morris

  • Sr. Welsh Biker
  • ****
  • Join Date: Jan 2010
  • Join Date: Jan 2010
  • Location: Llangennech
  • Posts: 353
  • Location: Llangennech
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #11 on: May 02, 2012, 04:34:41 PM »
Cant beat the sound of a triple, got Arrow cans and decat pipe on mine :)

Mark

Offline exuptoy

  • Jr. Welsh Biker
  • **
  • Join Date: Jun 2010
  • Join Date: Jun 2010
  • Location: Maesteg, Mid Glam
  • Posts: 70
  • Location: Maesteg, Mid Glam
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #12 on: May 02, 2012, 06:41:06 PM »
I love the 08 on S3, wheels, brakes, bodywork, the lot. Stunning bike you have there.
Here's todays pic of mine.

Chaos.....Panic.......Destruction....My work here is done.

Offline walt-n-his 955

  • Semi Pro Welsh Biker
  • *****
  • Join Date: Aug 2010
  • Join Date: Aug 2010
  • Location: Chepstow
  • Posts: 508
  • Location: Chepstow
  • I like turtles
    • View Profile

Re: Just got me a Zard exhaust for the S3
« Reply #13 on: May 02, 2012, 09:39:40 PM »
 :thumb_down :thumb_down  I miss my triumph.... for what i got for it ,i wish I kept it...


BUT.. I wouldnt be without my zed now..



 :thumb_up :thumb_up :thumb_up
Pages: [1]   Go Up